Finished Image of Perfect Binding

A: Body set

B: Cover

C: Head

D: Foot

[1] Back side of front cover

[2] Back side of back cover

[3] Front side of front cover

[4] Front side of back cover

[5] Spine width

[6] Cover trimming

[7] Cover lead edge adjustment

[8] Left binding (upside down for right binding)

Original: 1-sided, even number

Body set: 2-sided copying

Cover Print: OFF

Front cover original

Body set original

Back cover original

Body set output

Cover print

Original: 1-sided, even number

Body set: 2-sided copying

Cover print: ON, 1-sided

Front cover original

Body set original

Back cover original

Body set output

Cover print

Original: 1-sided, even number

Body set: 2-sided copying

Cover print: ON, 2-sided

Front cover original

Body set original

Back cover original

Body set output

Cover print

Original: 1-sided, odd number

Body set: 2-sided copying

Cover Print: OFF

Front cover original

Body set original

Back cover original

Body set output

Cover print

Original: 1-sided, odd number

Body set: 2-sided copying

Cover print: ON, 1-sided

Front cover original

Body set original

Back cover original

Body set output

Cover print

Original: 1-sided, odd number

Body set: 2-sided copying

Cover print: ON, 2-sided

Front cover original

Body set original

Back cover original

Body set output

Cover print

  • Both 1-sided and 2-sided copy modes are available for body sets.

  • Select whether to be blank or to be printed, and 1-sided-printed or 2-sided-printed for cover paper. Covers can also be trimmed to fit the thickness of the body set.

  • The binding direction can be either left or right.

  • The Auto Low Power/Auto Shut Off time settings for the main body apply to these time settings for Perfect Binder PB-503.

  • Paper tray

  • Body set: Paper Feed Unit PF-707m, Paper Feed Unit PF-711

    Cover paper: Paper Feed Unit PF-707m, Paper Feed Unit PF-711, cover tray of Perfect Binder PB-503, upper tray/lower tray of Post Inserter (Folding Unit FD-503) (unavailable for cover paper print)

  • For details about available sizes for the body, refer to Paper trays.

  • Paper size for cover

  • Load custom size paper of the body length (head to foot), and of the body width x2 + body thickness (1 mm or more) + (5 mm or more of trimming width if Trimming mode is specified)

    For the maximum size available in each tray, refer to Paper trays.

    Cover tray of Perfect Binder PB-503: Widthwise 139 mm to 307 mm, Lengthwise 279 mm to 472 mm / Widthwise 5.46" to 12.06", Lengthwise 11.67" to 18.55"

    Upper tray/lower tray of Post Inserter (Folding Unit FD-503): Widthwise 182 mm to 331 mm, Lengthwise 139 mm to 483 mm / Widthwise 7.15" to 13.01", Lengthwise 5.46" to 18.98"

  • Paper weight

  • Body set: 62 g/m2 to 105 g/m2 / 16 lb Bond to 28 lb Bond (available paper weight can be selected from 62 g/m2 to 74 g/m2 / 16 lb Bond to 19 lb Bond, 75 g/m2 to 80 g/m2 / 20 lb Bond to 21 lb Bond, 81 g/m2 to 91 g/m2 / 22 lb Bond to 24 lb Bond, 92 g/m2 to 105 g/m2 / 25 lb Bond to 28 lb Bond)

    Cover paper: 81 g/m2 to 216 g/m2 / 22 lb Bond to 57 lb Bond (available paper weight can be selected from 81 g/m2 to 91 g/m2 / 22 lb Bond to 24 lb Bond, 92 g/m2 to 105 g/m2 / 25 lb Bond to 28 lb Bond, 106 g/m2 to 135 g/m2 / 29 lb Bond to 36 lb Bond, 136 g/m2 to 176 g/m2 / 37 lb Bond to 47 lb Bond, 177 g/m2 to 216 g/m2 / 48 lb Bond to 57 lb Bond), by which the allowable weight can be limited.

  • Paper type

  • Body: Fine, Plain, Color, Coated-ML, Coated-MO

    Cover: Fine, Plain, Coated-GL, Coated-ML, Coated-GO, Coated-MO

  • Number of sheets to be bound:

  • Fine, Plain: 10 sheets min. to 300 sheets max., or within 30 mm thick

    Colored, Coated: 10 sheets min. to 150 sheets max., or within 15 mm thick

    Z-folded insertions: 4 sheets max. in 2-sided mode, or 2 sheets max. in 1-sided mode using Fine/Plain

Maximum number of Z-folded insertions and body sheets:

Z-folded insertions

Body sheets

Total at maximum

1 sheet

200 sheets

201 sheets

2 sheets

150 sheets

152 sheets

3 sheets

100 sheets

103 sheets

4 sheets

50 sheets

54 sheets

  • Cover paper fed from Paper Feed Unit PF-707m or Paper Feed Unit PF-711 can be 1-sided printed or 2-sided printed. Cover paper fed from the cover tray of Perfect Binder PB-503 or from the upper tray/lower tray of Post Inserter (Folding Unit FD-503) cannot be printed.

  • Cover Trim

  • With Cover Trim specified, the machine trims the cover by the amount automatically estimated from the following formula, in the range from 30.0 mm to 40.0 mm in 0.1 mm increments.

    (Cover width) - (Body width 2) - (Spine width)

    If the estimated amount exceeds 10 mm, the machine automatically trims the cover whether this function is activated or not.

  • Fine Adjustment of Cover Paper

  • Cover Lead Edge Adjustment: Adjusts the lateral position of front cover and body set in the range from -20.0 mm to +5.0 mm, in 0.1 mm increments.

    Cover Trimming Adjustment: Adjusts the trimming width in the range from -5.0 mm to +5.0 mm, in 0.1 mm increments.

    Cover Paper Image Shift Adjustment: Adjusts the position of image to be copied on the cover paper in the range from -10.0 mm to +10.0 mm, in 0.1 mm increments when setting Cover Paper Print mode.

For 8.5 11 long edge feed body set to be bound with a cover paper fed from Paper Feed Unit PF-707m or Paper Feed Unit PF-711, the maximum thickness should be less than 30 mm.

Cover Trim OFF: 460 mm - (216 mm 2) = 28 mm

Cover Trim ON: 460 mm - (216 mm 2) - (3 mm in trimming width) = 25 mm

If thickness of 8.5 11 long edge feed body set is more than that mentioned above, use the cover feeding tray of Perfect Binder PB-503 or the upper tray/lower tray of Post Inserter (Folding Unit FD-503) to attach a cover.

Reference

  • You can specify the paper weight of body sets and covers available in Perfect Binder PB-503. For details, refer to Equipment.

  • The minimum/maximum number of sheets to be bound in perfect binding can be changed according to the paper weight of body set. For details, refer to [Paper Count Limit for PB].

  • The machine can be set to detect the thickness of body set and to stop the binding operation temporarily if the cover width to be used is unsuitable for the body set. For details, refer to [Unfitting Cover Stop].